Key Takeaways:

• A defect petition has been submitted over underbody shields on 2020 Ford Explorers.
• The NHTSA is reviewing the claims to determine their validity.
• Earlier Explorer recalls show that similar safety issues have happened before.

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Ford Explorers are back in the spotlight after concerns were raised about the 2020 models. A recent defect petition claims that the underbody shields on these vehicles may fail sooner than expected. 

If you own a 2020 Explorer, it’s worth understanding the issue, how it compares to previous recalls, and what your options are under California’s Lemon Law.

Why Was a Defect Petition Opened for Ford Explorers?

In August 2025, a defect petition was submitted to the NHTSA, raising concerns about 2020 Ford Explorer models. The petition claims that the plastic underbody shields may wear out too quickly, which could cause them to come loose while driving and create road hazards.

While the NHTSA hasn’t launched a full investigation yet, the petition could lead to further actions, including a formal investigation or even a recall if the issues are confirmed. 

What Is an Underbody Shield?

An underbody shield is a protective panel located under a vehicle. It helps protect important parts from road debris, moisture, and other hazards. These shields are usually made of strong plastic or metal and help keep the undercarriage safe. 

If an underbody shield is defective, like what’s been reported with some 2020 Ford Explorers, it can come loose and create dangerous situations on the road. 

Which Models Are Affected?

The current investigation is focused on 2020 Ford Explorer models, but Ford has dealt with similar issues before. Earlier recalls involved the 2016–2017 Explorers and the 2019 Flex, which also had trim pieces coming loose while driving.

The NHTSA is investigating how widespread the problem with the 2020 models is and whether it points to a bigger issue across multiple years.  

Ford Explorers Were Recalled for the Same Issue Earlier This Year

As mentioned above, Ford recalled certain Explorer models in June 2025 because the B-pillar door trim could come loose. About 492,000 vehicles made between June 2015 and April 2017 were affected.

Does This Issue Qualify Under California’s Lemon Law?

The California Lemon Law provides protections for consumers who purchase or lease vehicles that have significant defects affecting their use, value, or safety.

In the case of the 2020 Ford Explorer, if the underbody shield defect is confirmed and leads to safety concerns, affected owners may have grounds to pursue a claim under California’s Lemon Law. A few factors that determine eligibility include: 

• Severity of the Defect: The defect must substantially impair the vehicle’s use, safety, or value.
• Repair Attempts: Owners must provide evidence of reasonable attempts to have the defect repaired by the manufacturer or authorized dealer.
• Timeframe: The defect must occur within a specific timeframe after the purchase or lease of the vehicle.

Have Questions About Rights? We’re Here to Help

Dealing with vehicle problems and knowing your rights can be confusing. If you’re concerned about your Ford Explorer or any other car, it helps to get professional guidance. At Norman Taylor & Associates, we focus on consumer rights and Lemon Law cases, helping you understand your options.

Our team is here to support you every step of the way. Whether you have questions about the 2020 Ford Explorer investigation or need help with a possible Lemon Law claim, call 818-244-3905 or contact us online to get started!

Schedule my consultation

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✓ Content checked by the lemon law attorneys at Norman Taylor & Associates